Can i get a discount as a year 11 year 12 this fall administra tus drivers page. Due to unexpected popularity, volkswagen decided to sell the car in the united states and australia as the 2004 model year volkswagen r32. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. Seperate oils are required for the dsg transmission and the differentialtransfer box on this unit. On the internet it is possible to find various projects with swap dq500 gearboxes generally they are swaping on octavia rs, golf gti and r. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars.
If gearbox covers have been unbolted or gearbox has. This again covers all vag dsg transmission from 20062016. Numerous vehicles of the volkswagen brand, audi and skoda in the chinese market will be equipped with energyefficient high. As well as some of the more powerful smaller cars, such as the. On high power applications almost all dsg gearboxes will have mechanical limitations resulting in a limited lifespan andor gearbox failure. My question is if it would be better to go for the manual gearbox instead of the dsg in regards to reliabilityservice cost. The dsg intelligent automatic transmission developed by volkswagen is also an integral part of this strategy for the future. Clone platinum dsg dq200 dq250 mqb with ktmflash and kess. When manual mode is used, gearbox activates a special mode, which allows imitating the clutch work and the manual gear shift. Unlike any conventional transmission, a direct shift gearbox dsg.
Tvs engineering dq380, dq381 and dq500mqb bosch software. You will need a 2010 onwards gateway to communicate with the mechatronics via obd. Special gear oil designed for the manual transmissions of cars with transverse engines. Dq500 dsg awd to k series engine conversion youtube. Still using wet clutch technology, this is a seven speed transmission that is rated for much larger loads than its sibling. Feb 12, 2019 uses the same cable as the old dsg dq250. Cover the hole with a cloth before installation work. Subkit12 kit obt axle seal kit vw t5 transporter fwd. As such, it was made with larger vehicleslike volkswagen transportersin mind. Currently, the world of transmission is dominated in europe by manual gearboxes and in the usa and.
Dsg dq500 0bh0bt transmission when the splines are worn out. The dsg software packages are identical to our dq250 and dq500 packages. Dq500 transmission parts, repair guidelines, problems, manuals. The dsg dualclutch gearbox environmental commendation background report. Dq500 0bh\0bt gearbox is sensitive to overheating and has a solid heat exchanger which may be clogged after 35 years of intensive operation. The directshift gearbox produced at skoda auto vrchlabi ranks among the most efficient devices of its kind in the world the dq200, a dualclutch 7speed automatic gearbox, provides faster gear changes and reduced fuel consumption a dsg consists of two manual gearboxes, one for the even gears and the other for the odd gears, each of them. Repair manual transmission stronic transmission 35 gears, shafts removal and installation dsg transmission mechatronic j743. I drive mostly highway so i really dont mind using a manual gearbox. The dq500 gearbox is the strongest integrated dsg within the vag group. Volkswagen groups dsg gearbox explained autoevolution.
The dq500 makes dualclutch technology available for larger vehicles with high output engine configurations up to 600 nm. Mar 09, 2019 ktmflash ecu flasher supports vag dq200 dq250 dq500 vl381 dl501 directshift gearbox transmission read and write via obd or boot mode. Oem transmissions specifications audi dq250, dq500 dl501 83 22 2 148 578, 83 22 2 148 579 vw tl 052 182 vw tl 052 529 bmw getrag 7dci600, dci700 bmw dctf. Aug 21, 2018 the dq500 gearbox is the strongest transversal dsg within the vag concern, and dq500 basic conversion kit is made up of a new and complete dq500 gearbox including mechatronics and clutch, tvs dq500 conversion software and immobilizer solutions if necessary. A transverse dual clutch transmission, it was brought in to supercede the 6speed dq250 dsg unit, and is finding itself in more and more vehicles. The dq380 gearbox produced for the first time in tianjin was specially developed for china. There are also additional parts available on request. This is why it is also used for heavier vehicles or models with high power. The dq500 0bt transmission is designed by volkswagen ag based on the experiences afforded by the proven dq200 and dq250 transmissions. It was the worlds first production car with a dualclutch gearbox dsg available for the german market. Dsg vag dq500 can read and write perfect with genius. The dq500 makes dualclutch technology available for larger vehicles with high. Internal components 35 gears, shafts removal and installation dsg transmission mechatronic j743 circuit boards. It can be found in the vw transporter, tiguan, audi rs3, ttrs and q3, it is also fitted to the passat 2.
Self study program the dsg dualclutch gearbox pdf download. Dsg, volkswagen group came out with the pinnacle of twinclutch tech, the dq500. Dq500 basic conversion kit is made up of a new and complete dq500 gearbox. Darkside developments dsg remapping dq500 0bh 0bt this is a heavier transverse 7 speed dsg and is built to support up to 600 nm 440 lbft from the factory. Jun 19, 2020 original kess v2 clone vag dsg dq250 and dsg dq250 mqb. This corner is dedicated to the vag dsg gearbox and the dq250 mechatronic unit that has a high failure rate. On the internet it is possible to find various projects with swap dq500 gearboxes generally they are swaping on octavia rs, golf gti and. Twin clutch 7 speed transverse fwd electronic control. Vw 02e dsg gearbox dq250, dq500, dq501 rcd 215 manual transmission this corner is dedicated to the vag dsg gearbox and the dq250 mechatronic unit that has a high failure rate. Sporty driving is far more capable with increased torque capacity, clamping pressure, faster shifting times. The transmission dq380 meets the requirements of innovative, efficient and environmentally friendly technology. Dodson motorsport dsg dq500 sportman clutch kit for audi 2. Ohk11 kit 0bh axle seal kit vw tiguam audi q3 rs3 ttrs 4motionquattro 1 0bh.
Before you continue i would recommend some reading. Jubu performance and beek auto racing have been working with syvecs to test and develop the firmware over the past few months on the lotus platform to offer a dsg dct solution for that platform with fantastic results. Apr tcu upgrade 7 speed dsg and s tronic dq500 optimize the driving experience with our performance tuning software for your vehicles transmission control unit tcu. Oil feed pipe, automatic transmission dq500 0bt 0bh dsg 7 0bh 301 5 a used 28. Dsg dq500 0bh transmission gears kit factory and suppliers. Common faults in the 7speed dsg automatic transmission. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronicallycontrolled, dualclutch, multipleshaft, automatic gearbox, in either a transaxle or traditional transmission layout depending on enginedrive configuration, with automated clutch operation, and with fullyautomatic or semimanual gear selection. In simple terms, a dsg automates two separate manual gearboxes and clutches contained within one. In this case gears are changed with a noticeable jerk.
With tvs dsg software the dq500 can be used up to 800hp nm. Dsg transmission variants axleaddict a community of. This includes the dq250 cef, dq250 mqb, dq200, dl501, dq500 versions. Dq500 7speed version dsg with a wet clutch for frontwheel drive was produced in 2009. On high power applications almost all dsg gearboxes will have mechanical limitations resulting in a limited lifespan andor gearbox. Dsg dq500 filetype pdf download dsg dq500 filetype pdf. Im not sure if the gearbox will actually work with the older can gateway as there is lin 1.
It is the standard transmission used in the q3 quattro gas and diesel platforms. Ssp 556thedevelopmentgoalforthe7speeddualclutch gearbox 0gc. In this video ill show you how to change the oil in a obh 7 speed dsg gearbox. Clone platinum dsg dq200 dq250 mqb with ktmflash and kess v2. The dq500 gearbox is the strongest transverse dsg within the vag. This is recommended every 40000 miles and the filter doesnt require replac. Dual clutch gearbox 02e electrical connections passat. One year ago some users feedback with direct cable not obd2 dq200 and dq250 read and write perfect with good quality kess, my kess also support dq500 read and write. Our products volkswagen automatic transmission tianjin. Vw tiguan 2017 190tdi dfha engine dsg dq500 4motion symptoms.
Dsg vag dq500 can read and write perfect with genius ktouch. Tvsengineering for when your transmission needs to catch. Vr tuned dsg transmission flash audi r8 v10 4s dq500 2012. Csf quadruple pass dsg cooling water radiator for vwaudi mqb performance cooling for your dsg transmission. Transmission repair manuals 02e dsg dq250 rebuild instructions. Designation dsg 02e direct shift gearbox weight approx. Volkswagen audi dsg transmission tuning now available. In september 2010, vw launched a new sevenspeed dsg built to support up to 600 n. The dq500 gearbox is the strongest transverse dsg within the vag group. Giant dsg fully synthetic directshift gearbox dual clutch transmission fluid performance standards giant dsg is suitable for use in the below specifications. Finally after 8 months of testing we are happy to release our custom dsg software solutions for the dq380, dq381 and dq500mqb bosch gearboxes.
In combination with the third generation of the new ea888 engine, which is produced at the engine plants in changchun and shanghai, volkswagen will achieve a consumption reduction of 0. A directshift gearbox, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a chrysler pt cruiser repair manual 2005 chrysler pt cruiser repair manual 2005 dq500 technical manuals xgfptrz. Mar 08, 2017 i recall andy saying about the mechanical issues of trying to fit the diesel dq500 rather than the rs3 gearbox as with the tdi box, if you go for the tdi box youre stuck with all the other tdi specific bits its not so much of an issue for me as im only fwd though the tdi transfer box mounting of the support bracket seems to be different on the dq500 transfer box to such as the s3 transfer. How to change oil in a 7speed dsg gearbox obh youtube. Aprs tcu upgrade dramatically improves upon the transmission s function, drivability, and performance through a myriad of enhancement and custom features.
Transmission repair manuals dsg7 0bh, dq500, 0dl rebuild. New i can offer frf sgo 2 bin conversion and bin 2 sgo frf for almost all vag dsg gearboxes prices between 50 and 100 eur. The tcm can adapt the upshift and downshift pressure for each shift as well as the initial engagement into drive and reverse. Again in 2002, volkswagen produced the golf r32 in europe.
Tvsengineering for when your transmission needs to. Dsg gearbox koenigsegg regera, pdf dq500 technical, onwards yale mtr, pdf divorceless. In other words, the gears are engaged automatically or. Drivetraindsg parts volkswagen vw audi porsche parts. Jan 18, 2019 the 7speed dsg automatic transmission or dq200is a transmission that is growing rapidly in popularity.
The vw dsg transmission is similar to all other common dct designs in that it is effectively two separate electronically controlled manual transmissions built into one. Whenever the transmission is rebuilt or the valve body is changed, the shift. Normal daily driving is smoother as weve improved upon the normal quirks and complaints associated with the driving experience. Manual trasmisao dsg 02e dq 250 embreagem umida vw audi. The dq500 transmission was launched in 2010 first appearing in the tt rs 2. Finally a reliable gearbox for high power k series engine. Dsg stands for direktschaltgetriebe, or directshift gearbox. Dsg transmission variants axleaddict a community of car.
The vw dsg transmission is similar to all other common dct designs in that it is effectively two separate. Therefore it requires washing during reassembly or replacement of the heat exchanger. Apr tcu upgrade 7 speed dsg and s tronic dq500 larger image. Reinstall the mechatronics unit per instructions in elsa. Difference between old and new dq250 is that you add a 12v 5 amp switch to the positive main power cable, when it prompts you to cycle ignition, leave the main dsg switch on, and cycle the switch that you just installed when prompted.
The following pdf guide is old, but kept here for those who would like something printable. This new firmware allows dealers to fit the dq250 or dq500 transmission to any engine and chassis. Dsg 02e transmission 40,000 miles maintenance service. Direktschaltgetriebe, commonly abbreviated to dsg, is an. The 02edq250,0bh dq500 and 0b5dl501 are adaptive learn transmissions. Dq500 0bh\0bt gearbox is sensitive to overheating and has a solid heat exchanger which may be. Gearbox 02e dsg dq250, in fact, is the first version of a semiautomatic transmission. In 2002, volkswagen presented the first dualclutch gearbox intended for series production, the 6speed dsg. Set of gaskets automatic transmission 0bh 0bt dq500 dsg 7 11up the kit is used in transmissions 40. In simple terms, a dsg is two separate manual gearboxes and. Dq500 dsg gearbox adapter kit for any k series engine. T6 ssp 556 7 spd dsg gearbox 0gc vw t6 transporter forum.
Nov 04, 2016 a heated discussion arises among ecu tunners on where to buy good programmer for dsg transmission on vag cars dq500 can. Recently, two additional types of transmissions, namely the dq500 and the dl382 havebeen put into production. This is a new generation of wet dsg for vw golf, tiguan, transporter and audi a3, q3 with tdi engines with capacity equal to 2. Dsg is the volkswagen marketing acronym for their family of dualclutch transmissions or dct. Technical information 02edq250 0bh obtdq500 ob5dl501. Information about rebuild transmission dsg7 dq500 0bh. Mostly this gearbox also suffers same problem as dq250. You may need a newer dsg cable released later 2019 or early 2020 with a switch in it. Thanks to the double multiplate clutch design and different automatic gear selection programmes. Inline mounted 7 speed direct shift gearbox dsg transmissions required for dual shift double clutch aka dual clutch gear dl501 0b5 series transmissions. Also known as a dsg directshift gearbox flash, the volkswagen audi group utilizes the dq500 dual clutch 7speed transmission in all of its vehicles with up to 480ftlbs of torque. Subkit11 kit obt axle seal kit vw t5 transporter 4x4 mma, mya, ney, nyc, nzr 1 0bh.
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